Manufacturing Technology 2015, 15(3):367-373 | DOI: 10.21062/ujep/x.2015/a/1213-2489/MT/15/3/367

Effects of a Cutting Fluid on Aerosol Size Distribution during Turning

Luboš Kotek1, Petra Semanová2, Erika Sujová2, Miroslav Dado2, Marián Kučera2, Richard Hnilica2, Martin Jonák1
1 Faculty of Mechanical Engineering, Brno University of Technology, Technická 2896/2, 616 69 Brno Czech Republic
2 Faculty of Environmental and Manufacturing Technology, Technical university in Zvolen, Studentska 26, 960 53 Zvolen, Slovak Republic

Cutting fluids are complex mixtures used to cool, lubricate and remove metal chips from tools and metal parts during grinding, cutting, or boring operations. Utilization of cutting fluids in the technological process of metalworking often generates aerosols which represent a significant hazard to the safety of workers and to the environment. The paper deals with the research of cutting fluid's impact on aerosol production by expressing particle size distribution. We used a special image analysis algorithm for the data obtained by a high-speed camera to determine the particle size. The procedure of result assessment was created for measuring the size of small droplets and it was implemented in a MATLAB application. Multifactor analysis of variance (ANOVA) and nonparametric analysis of variance were used for statistical result evaluation.

Keywords: Cutting Fluids, Aerosol Particle Size, Image Analysis, High-speed Camera

Published: June 1, 2015  Show citation

ACS AIP APA ASA Harvard Chicago IEEE ISO690 MLA NLM Turabian Vancouver
Kotek L, Semanová P, Sujová E, Dado M, Kučera M, Hnilica R, Jonák M. Effects of a Cutting Fluid on Aerosol Size Distribution during Turning. Manufacturing Technology. 2015;15(3):367-373. doi: 10.21062/ujep/x.2015/a/1213-2489/MT/15/3/367.
Download citation

References

  1. SOKOLOVIC, D., HOFLINGER, W., ŠEČEROV SOKOLOVIC, R., SOKOLOVIC, S., SAKULSKI, D. (2013). Experimental study of mist generated from metalworking fluids emulsions. In: Journal of Aerosol Science, Vol. 61, pp. 70-80. Go to original source...
  2. HRICOVA, J. (2014). Environmentally conscious manufacturing: The effect of metalworking fluid in high speed machining. In: Key Engineering Materials, Vol. 581, pp. 89-94. Go to original source...
  3. YUE, Y., SUN, J., GUNTER, K. L., MICHALEK, D. J., SUTHERLAND, J. W. (2004)a Character and Behaviour of Mist Generated by Application of Cutting Fluid to a Rotating Cylindrical Workpiece, Part 1: Model Development. In. Journal of Manufacturing Science and Engineering, Vol. 126, No. 3, 2004, pp. 417 - 425. Go to original source...
  4. DASCH, J. M., ANG, C. C., MOOD, M., KNOWLES, D. (2002). Variables affecting mist generation from metal removal fluids. In: Lubrication Engineering, Vol. 58, No. 3, pp. 10-17.
  5. JU, CH., MICHALEK, D. J., SUTHERLAND, J. W. (2012). A numerical calibration approach to obtain cutting fluid droplet sizes in a turning process via imaging system. In: Particle & Particle Systems Characterization, Vol. 29, No. 4, pp. 273-284. Go to original source...
  6. LEE, S. Y., KIM, Y.D. (2004). Sizing of spray particles using image processing technique. In: KSME International Journal, Vol. 18, No. 6, pp. 879-894. Go to original source...
  7. JU, C., SUN, J., MICHALEK, D. J. (2008). Development of an imaging system and its application in the study of cutting fluid atomization in a turning process. In: Particulate Science and Technology, Vol. 26, No. 4, pp. 318-336. Go to original source...
  8. YUE, Y., SUN, J., GUNTER, K. L., MICHALEK, D. J., SUTHERLAND, J. W. (2004)b. Character and behaviour of mist generated by application of cutting fluid to a rotating cylindrical workpiece, Part 2: Experimental validation. In: Journal of Manufacturing Science and Engineering, Vol. 126, No. 3, pp. 426-434. Go to original source...
  9. HRICOVA, J., SUJOVÁ, E., SEMANOVÁ, P. (2014). Monitoring the air quality in conventional wet machining. In: Manufacturing Technology, Vol. 14, No. 2, pp. 166-172. Go to original source...
  10. KOLEDA, P. (2012). Metóda optoelektronického merania malých častíc pri trieskovom obrábaní dreva/ The optoelectronic method of small particles measurement in the wood machining. Dissertation thesis. Technical University in Zvolen. 110 p.
  11. HWANG, J., CHUNG, E. S. (2003). Analysis of cutting fluid atomization and environmental impact through spin-off mechanism in turning operation for environmentally conscious machining (I). In: International journal of the Korean society of precision engineering, Vol. 4, No. 1, pp. 49-55.
  12. SHAIKH, V. (2013). Mist and microstructure characterization in end milling AISI 1018 steel using microlubrication. Dissertation thesis. University of North Texas, August 2013. 143 p.
  13. ČIERNA, H., ŤAVODOVÁ, M. (2013). Using the design of experiment method to evaluate quality of cuts after cutting aluminium alloy by AWJ. In: Manufacturing technology, Vol. 13, No. 3, pp. 303-307. Go to original source...
  14. ŽITŇANSKÝ, J., POLÁK, P., KOTUS, M. (2014). Cutting inserts on heat generation in turning process. In: Journal of Central European Agriculture, Zagreb. Vol. 15, Issue 1, pp. 86-93. Go to original source...