Manufacturing Technology 2015, 15(5):796-801 | DOI: 10.21062/ujep/x.2015/a/1213-2489/MT/15/5/796
Investigation of Cutting Temperature during AlCu3MgMnPb Aluminium Alloy Turning
- Faculty of Education, University of Hradec Kralove. Rokitanskeho 62, 500 03 Hradec Kralove. Czech Republic
The main aim of this experimental paper is investigation, analyzing and realizing the experimental measurement of cutting temperature when external turning of rotational parts made from AlCu3MgMnPb aluminum alloy. In this experimental study a number of turning tests have been carried out by using a test lathe and a cutting temperature measuring device. This measurement have been successively investigated and experimentally verified with the special samples (in experimental measuring of the temperature during the turning process of samples and measured results designated with special thermal camcorder type FLIR used for special measurement of cutting temperature). The theoretical contribution of the realized experiment is the finding that the change of cutting speed, depth of cut, feed motion and cutting temperature increase with increasing of the chip emerging influence factors change over time. Practical benefit is recognition that the emerging shape of the chips in turning of aluminum alloy is a consequence of the deformation process, which depends on the measured sample from its crystal structure and the conditions under which the deformation process occurs mainly by the deformation, cutting speed and temperature.
Keywords: Aluminum Alloy, Camcorder FLIR, Cutting Temperature, Turning Technology
Published: November 1, 2015 Show citation
References
- LOGESH, K., MURALINATH, P., POYYAMOZHI, N., DILIP RAJA, N., YASSAR DAWOOD, A. (2014). Optimization of cutting factors which influence temperature on tip of tool in response to surface finish for an aluminium alloy Al6063 during turning process on CNC lathe. In: International Journal of Mechanical and Mechatronics Engineering, Vol. 14, pp. 72-75. Springer.
- D'ERRICO, G. E. (1997). A systems theory approach to modelling of cutting temperature with experimental identification. In: International Journal of Machine Tools and Manufacture, Vol. 37, pp. 149-158. Springer.
Go to original source...
- BENO, J., MANKOVA, I. (2004). Technologicke a materialove cinitele obrabania, 418 p. Vienala, Kosice.
- STHEPHENSON, D. A., ALI, A. (1990). Tool temperatures in interrupted metal cutting. In: American Society of Mechanical Engineers, Production Engineering Division, Vol. 43, pp. 261-281.
- WU, Z., GHARIBAN, S. (2014). Design of laboratory apparatus for temperature prediction in turning process. In: ASSE Annual Conference and Exposition, Conference proceedings.
- MULLER-HUMMEL, P., LAHRES, M. (1995). Temperature measurement on diamond coated tools during machining. In: Industrial Diamond Review, Vol. 55, 6 p.
Go to original source...
- KHAJEHZADEH, M., AKHLAGHI, M., RAZFAR, M. R. (2014). Finite element simulation and experimental investigation of tool temperature during ultrasonically assisted turning of aerospace aluminium using multicoated carbide inserts. In: International Journal of Advanced Manufacturing Technology, Vol. 75, pp. 1163-1175. Springer.
Go to original source...
- MADL, J., RUZICKA, L., LATTNER, M. (2013). The effect of chemical elements on the machinability of aluminium alloys. In: Manufacturing Technology, Vol. 13, pp. 349-353.
Go to original source...
- MICHNA, S., NAPRSTKOVA, N. (2012). Research into the causes cracking of aluminum alloys of Al-Cu during mechanical machining. In: Manufacturing Technology, Vol. 12, pp. 47-51.
Go to original source...
- MULLER-HUMMEL, P., LAHRES, M. (1995). Quantitative measurement of temperatures on diamond coated tools during machining. In: Diamond and Related Materials, Vol. 4, pp. 1216-1221.
Go to original source...
- MULLER-HUMMEL, P., LAHRES, M. (1994). Infrared temperature measurement on diamond coated tools during machining. In: Diamond and Related Materials, Vol. 3, pp. 765-769.
Go to original source...
- LUNGU, N., CROITORU, S. M., BISU, C. F., DUMITRASCU, C., BORZAN, M. (2013). The influence of cutting speed and feed rate on the machinability ratings in machining of AISI 1045 carbon steel and AlSi1MgMn aluminium alloy. In: Applied Mechanics and Materials, Vol. 436, pp. 194-204. TTP Switzerland.
Go to original source...
- MABROUKI, T., GIRARDIN, F., ASAD, M., RIGAL, J. F. (2008). Numerical and experimental study of dry cutting for an aeronautic aluminium alloy A2024-T351. In: International Journal of Machine Tools and Manufacture. Vol. 48, pp. 1187-1197.
Go to original source...
- NAPRSTKOVA, N., CAIS, J., STANCEKOVA, D. (2014). Influence of AlSiMg0.3 alloy modification by Sb on the tool wear. In: Manufacturing Technology, Vol. 14, pp. 75-79.
Go to original source...
- MULLER-HUMMEL, P., LAHRES, M., MEHLHOSE, J., LANG, G. (1997). Measurement of temperature on diamong coated tools during machining processes. In: New Diamond and Frontier Carbon technology, Vol. 7, pp. 219-232.
- VERNAZA-PENA, K. M., MASON, J. J., LI, M. (2002). Experimental study of the temperature field generated during orthogonal machining of an aluminium alloy. In: Experimental Mechanics, Vol. 42, pp. 221-229.
Go to original source...
- FANG, N., WU, Q. (2005). The effects of chamfered and honed tool edge geometry in machining of three aluminum alloys. International Journal of Machine Tools and Manufacture. Vol. 45, pp. 1178-1187. Elsevier.
Go to original source...
- SPUR, G., ULLMANN, F. (1991). Determination of temperature on the tool face during turning.. In: VDI-Z, Vol. 4, pp. 81-86.
Go to original source...
- NOUARI, M., LIST, G., GIROT, F., COUPARD, D. (2003). Experimental analysis and optimisation of tool wear in dry machining of aluminium alloys. In: Wear, Vol. 255, pp. 1359-1368. Elsevier BV.
Go to original source...
- DEGNER, W., LUTZE, H. (2002). Spanende formung, Theorie, Berechnung, Hanser Verlag. Munich.