Manufacturing Technology 2017, 17(4):602-610 | DOI: 10.21062/ujep/x.2017/a/1213-2489/MT/17/4/602

Effect of Roller Burnishing Parameters on Roughness Surface and Hardness of Unalloyed S 355 J0 Steel by Using Response Surface Methodology

Tourab Mohamed1, Hamadache Hamid1, Aguib Salah2, Belhadi Salim3
1 Laboratory of Advenced Technology in Research Production Mechanical, Badji Mokhtar University, P.O. Box 12, Annaba 23000, Algeria
2 Dynamic of Engines and Vibroacoustic Laboratory, F.S.I., M.B. Boumerdes University, 35000 Algeria
3 Mechanics and Structures Laboratory (LMS), 8 Mai 1945 University, P.O. Box 401, Guelma 24000, Algeria

Burnishing is a cold working process with superficial plastic deformation, which is to exert an external pressure through a very hard and smooth roller or ball on a surface to occur a uniform and work-hardened surface, to make it possible to reduce roughness, to increase the hardness and to produce residual stresses of compression. The unalloyed S 355 J0 steel specimens were machined on a conventional lathe to the proper dimensions; these machined specimens were then burnished by a simple locally designed and fabricated roller-burnishing tool. The main objective in this work is to determine a mathematical models statistically based on experimental design (response surface methodology) using central composite second-order rotatable design which allows to give the relationship between the two out parameters surface roughness and hardness, representative of the superficial layer surface caused by the four internal roller-burnishing parameters called: burnishing speed, force, feed and number of passes of the tool. The experimental results indicate that feed, burnishing force and speed are the most important and significant parameters to improve roughness surface, and feed, speed, burnishing force and number of passes are the most important and significant parameters to improve superficial hardness of S 355 J0 steel specimens. The surface roughness and hardness were improved from about 2.5μm to 0.15μm and from 176 HV to 226 HV respectively. The validated models with coefficient of determination R2 = 93.1% for surface roughness and R2 = 89.8% for hardness, seem correlate well with the experimental results.

Keywords: roller-burnishing, unalloyed S355J0 steel, surface roughness, superficial hardness, response surface methodology

Published: September 1, 2017  Show citation

ACS AIP APA ASA Harvard Chicago IEEE ISO690 MLA NLM Turabian Vancouver
Mohamed T, Hamid H, Salah A, Salim B. Effect of Roller Burnishing Parameters on Roughness Surface and Hardness of Unalloyed S 355 J0 Steel by Using Response Surface Methodology. Manufacturing Technology. 2017;17(4):602-610. doi: 10.21062/ujep/x.2017/a/1213-2489/MT/17/4/602.
Share...
Download citation
  • BibTeX (.bib)
  • Bookends (.ris)
  • EasyBib (.ris)
  • EndNote (.enw)
  • EndNote 8 (.xml)
  • ISI WoS (.isi)
  • Medlars (.medlars)
  • Mendeley (.ris)
  • MODS (.xml)
  • Papers (.ris)
  • RefWorks (.txt)
  • RefManager (.ris)
  • RIS (.ris)
  • MS Word (.xml)
  • Zotero (.ris)
    • Open article abstract

    References

    1. MENDAR, A.C.E. (1978). Technical of burnishing, technique de galetage, Métaux et déformation, 1978, Vol. 47, pp. 45-56.
    2. VASILKO, K., MURÈINKOVÁ, Z. (2017). The proposal how to make the basic machining technologies - Turning, milling, planing - more productive, Manufacturing Technology, 2017, Vol. Nr. 2, pp. 261-267. Go to original source...
    3. OSIÈKA, K., FI©EROV Á, Z., OTOUPALÍK, J. (2017). Influence of cutting tool overhangs at machining of hardened steels, Manufacturing Technology, 2017, Vol. Nr. 2, pp. 261-267.
    4. HAMADACHE, H. LAOUAR, L. ZEGHI, N. E AND CHAOUI, K. (2006). Characteristics of Rb40 steel superficial layer under ball and roller burnishing, J. Materials Processing Technology, 2006, Vol. 180, Nr. 1-3, pp. 130-136. Go to original source...
    5. HASSAN, A. M., AL-BSHARAT, A. S. (1996). Influence of burnishing process on surface roughness, hardness, and microstructure of some non-ferrous metals, J. Wear, 1996, Vol. 199, Nr. 1, pp. 1-8. Go to original source...
    6. HASSAN, A. M. (1997). The effects of ball-and roller-burnishing on the surface roughness and hardness of some non-ferrous metals, J. Materials Processing Technology, 1997, Vol. 72, Nr. 3, pp. 385-391. Go to original source...
    7. HASSAN, A. M. (1997). An investigation into the surface characteristics of burnished cast Al Cu alloys, J. International of Machine Tools and Manufacture, 1997, Vol. 37, Nr. 6, pp. 813-821. Go to original source...
    8. RAJESHAM, S., TAK, J. C. (1989). A study on the surface characteristics of burnished components, J. Mechanical Working Technology, 1989, Vol. 20, pp. 129-138. Go to original source...
    9. SEGAWA, T., SASAHARA, H., TSUTSUMI, M. (2004). Development of a new tool to generate compressive residual stress within a machined surface, J. International of Machine Tools and Manufacture, 2004, Vol. 44, Nr. 11, pp. 1215-1221 Go to original source...
    10. EL-TAWEEL, T. A., EBEID, S. J. (2009). Effect of hybrid electrochemical smoothing-roller burnishing process parameters on roundness error and micro-hardness, J. International of Advanced Manufacturing Technology, 2009, Vol. 42, Nr. 7-8, 643-655. Go to original source...
    11. PA, P. S. (2010). Continuous finishing processes using a combination of burnishing and electrochemical finishing on bore surfaces, J. International of Advanced Manufacturing Technology, 2010, Vol.49, Nr. 1-4, 147-154. Go to original source...
    12. EL-TAWEEL, T. A., EBEID, S. J. (2007). Improvement of roundness of cylindrical parts using hybrid electrochemical smoothing and roller burnishing process", Proceedings of the 35th International MATADOR Conference, Springer, 2007, London, pp. 85-88. Go to original source...
    13. TIAN, Y., SHIN, Y. C. (2007). Laser-assisted burnishing of metals, J. International of Machine Tools and Manufacture, 2007, Vol. 47, Nr. 1, pp. 14-22. Go to original source...
    14. HASSAN, A. M., MOMANI, A. M. (2000). Further improvements in some properties of shot peened components using the burnishing process, J. International of Machine Tools and Manufacture, 2000, Vol. 40, Nr. 12, pp. 1775-1786. Go to original source...
    15. El-AXIR, M. H., OTHMAN, O. M., ABODIENA, A. M. (2008). Study on the inner surface finishing of aluminum alloy 2014 by ball burnishing process, J. Materials Processing Technology, 2008, Vol. 202, Nr. 1, pp. 435-442. Go to original source...
    16. RAJESHAM, S., TAK, J. C. (1989). A study on the surface characteristics of burnished components, J. Mechanical Working Technology, 1989, Vol. 20, pp. 129-138. Go to original source...
    17. LEMERCIER, M. (1998). Emploi rationnel du galetage fin des surfaces, Techniques Industrielles, 1998, Vol. 92, pp.69-79.
    18. EL-TAYEB, N. S. M., LOW, K. O., BREVERN, P. V. (2007). Influence of roller burnishing contact width and burnishing orientation on surface quality and tribological behaviour of Aluminium 6061, J. Materials Processing Technology, 2007, Vol. 186, Nr. 1, pp. 272-278. Go to original source...
    19. CHOMIENNE, V., VALIORGUE, F., RECH, J., VERDU, C. (2016). Influence of ball burnishing on residual stress profile of a 15-5PH stainless steel, J. Manufacturing Science and Technology, 2016, Vol. 13, pp. 90-96. Go to original source...
    20. WAGNER, L., LUDIAN, T., WOLLMANN, M. (2009). Ball-burnishing and roller-burnishing to improve fatigue performance of structural alloys, Engineering against Fracture, Springer, Netherlands, 2009, pp.1-11. Go to original source...
    21. ZHANG. P. LINDEMANN, J. (2005). Effect of roller burnishing on the high cycle fatigue performance of the high-strength wrought magnesium alloy AZ80, Scripta Materialia, 2005, Vol. 52, Nr. 10, pp. 1011-1015. Go to original source...
    22. WAGNER, K., PUTZ, A., ENGEL, U. (2006). Improvement of tool life in cold forging by locally optimized surfaces, J. Materials Processing Technology, 2006, Vol. 177, Nr. 1, pp. 206-209. Go to original source...
    23. SHIOU, F. J., CHEN, C. H. (2003). Freeform surface finish of plastic injection mold by using ball-burnishing process, J. Materials Processing Technology, 2003, Vol. 140, Nr 1, pp. 248-254. Go to original source...
    24. SHIOU, F. J., CHEN, C. C. A., LI, W. T. (2006). Automated surface finishing of plastic injection mold steel with spherical grinding and ball burnishing processes, J. International of Advanced Manufacturing Technology, 2006, Vol. 28, Nr. 1-2, 61-66. Go to original source...
    25. CHEVALIER, A., BOHAN, J. (1979). Manufacturing mechanical of technician, Guide du technicien en fabrication mécanique, Ed. Hachette technique, 1979.
    26. CORNET, A., DEVILLE, J.P. (1998). Physical and surface engineering, Physique et ingénierie des surfaces. Ed. EDP Sciences, 1998 Go to original source...
    27. GOUPY, J., CREIGHTON, L. (2006). Introduction to experimental design, Introduction aux plans d'expériences, Ed. Dunod, 2006.
    28. BOX, G. E. HUNTER, J. S. (1957). Multi-factor experimental designs for exploring response surfaces, The Annals of Mathematical Statistics, 1957, Vol. 28, pp. 195-241. Go to original source...
    29. ÈIERNA, H., «AVODOVA, M. (2013). Using the design of experiment method to evaluate quality of cuts after cutting aluminum alloy by AWJ. Manufacturing technology, 2013, Vol. Nr. 3, pp. 303-307. Go to original source...

    Return to the content