Manufacturing Technology 2020, 20(1):110-119 | DOI: 10.21062/mft.2020.001
Cores Produced by Geopolymer Binder System Technology and Impact to Casting Quality in Comparison with PUR Cold Box Amin
- 1 SAND TEAM, spol. s r.o., Holubice, Czech Republic
- 2 V©B –Technical University of Ostrava, Faculty of Materials Science and Technology, Czech Republic
- 3 BENE© a LÁT a.s., Poříčany, Czech Republic
- 4 Faculty of Mechanical Engineering J. E. Purkyně University in Ústí nad Labem, Ústí nad Labem, Czech Republic
The article deals with geopolymer binder system for core production and comparison with PUR cold box amin technology. A sodium-potassium type of geopolymer binder is the subject of the research. The goal of the article is the core production and observing of technological properties, storing cores, usage of refractory coating evaluating of properties during the pouring and decoring of casting. The main target of the experiment is casting quality. It was stated that the final surfaces are much more better than PUR cold box amin technology and the internal casting quality is the same, it means without inadmissible internal defects. Worse decoring times were observed. It has been confirmed, that neither emissions, fumes nor unpleasant odours are generated during the production procedure nor during pouring.
Keywords: geopolymer binder system, cold box amin, sand core production, environment, inorganic binder
Grants and funding:
Technology Agency of the Czech Republic, Project TA04011039, Foundry cores with the geopolymer binder.
The project CZ.01.1.02/0.0/0.0/16_084/0010119, Research of the new technology of foundry moulds in self hardened mixtures with the geopolymer binder system.
Prepublished online: July 31, 2020; Published: August 6, 2020 Show citation
ACS | AIP | APA | ASA | Harvard | Chicago | IEEE | ISO690 | MLA | NLM | Turabian | Vancouver |
References
- DAVIDOVITS, J. (2015). Geopolymer Chemistry and Application, Vols. 4th edition, November 2015, Saint-Quentin: Institut Géopolymére, Saint-Quentin. France.
- GLUCHOVSKIJ, V. (1959). Soil-Silicate Concrete (Gruntosilicates), Kiev.
- VYKOUKAL, M., BURIAN, A., PŘEROVSKÁ, M. (2017). Inorganic binder systems in the past, at present and in the future. In: Slévárenství. No. 11 - 12, pp. 361 - 374. Czech Republic.
- DAVIDOVITS, J. (2005). The poly(sialate) terminology : a very useful and simple model for the promotion and understanding of green-chemistry. In: Geopolymer chemistry and sustainable development solutions. Proceedings of the World Congress Geopolymer 2005. ISBN 2-9524820-0-0, Saint-Quentin. France.
- DAVIDOVITS, J. (2006). The Pyramids: An Enigma Solved, Fontána. Czech Republic.
- BARBOSA, V. F., MACKENZIE, K. J., THAUMATURGO, C. (2000). Synthesis and characterisation of materials based on inorganic polymers of alumina and silica: sodium polysialate polymers. In: International Journal of Inorganic Materials, pp. 309 - 317, 2 2000.
Go to original source...
- ROWLES, M., HANNA, J., PIKE, K., SMITH, M., O'CONNOR, B. 2007. 29Si, 27Al, 1H and 23Na MAS NMP study of the bonding character in aluminosilicate inorganic polymers. In: Applied Magnetic Resonance, No. 32, pp. 663 - 689.
Go to original source...
- VYKOUKAL, M., BURIAN, A., PŘEROVSKÁ, M., KUBE©, P. (2016). Cores hardened by heat - operational experiences with trial of binder system GEOPOL® W in the foundry BENE© a LÁT, a.s. In: Slévárenství, No. 7 - 8, pp. 236 - 239. Czech Republic.
- HOLTZER, M., KMITA, A., DAŃKO, R. (2015). The gases generation during thermal decomposition of moulding sands - comparison of inorganic and organic binders. In: Slévárenství, No. 7 - 8, pp. 240 - 247, LXIII. Czech Republic.
- Inorganic binder system GEOPOL®. (2016). Catalogue, SAND TEAM, spol. s r.o., v1/14.10.2016. Czech Republic.
- Internal documentation,results of research and development and production instructions of company SAND TEAM, spol. s r.o., Holubice. Czech Republic.
- Surface roughness set, Praha: SVÚM.
- VASKOVÁ, I., CONEV, M., HRUBOVČÁKOVÁ, M. (2018). Technological Properties of Moulding Sands with Geopolymer Binder for Aluminium Casting. In: Archives of Foundry Engineering, Volume 18, Issue 4, Vols. ISSN (1897-3310), pp. 45 - 49. Poland.
This is an open access article distributed under the terms of the Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0), which permits non-comercial use, distribution, and reproduction in any medium, provided the original publication is properly cited. No use, distribution or reproduction is permitted which does not comply with these terms.