Manufacturing Technology 2022, 22(3):384-394 | DOI: 10.21062/mft.2022.034

Analysis of the Effect of Preset Surface Texture on Hard State Cutting

Changlong Zhao ORCID..., Chen Ma ORCID..., Zhenrong Ma ORCID..., Junbao Yang ORCID..., Ming Li ORCID...
College of mechanical and vehicle engineering, Changchun University, Changchun 130022.Changlong Zhao, China

In this paper, the electric discharge perforation technology is used to preset surface texture, which effectively suppresses the generation of large cutting forces in the hard cutting process, avoids the aggravation of tool wear, and improves the service life of the tool. Use CBN tools to hard-cut GCr15 hardened steel, design three-factor non-textured orthogonal cutting simulation and experiment about cutting depth, cutting speed, and feed rate, and use range, variance and signal-to-noise ratio methods to simulate and experiment data is analyzed to determine the best combination of cutting parameters and the degree of influence of each parameter on the cutting force generated in the hard cutting process. Use the best combination of cutting parameters to hard-cut GCr15 hardened steel with a preset surface texture, observe the tool wear, measure the cutting force, compare and analyze the results under the same cutting conditions without texture to verify the preset surface texture can effectively reduce tool wear and increase tool life.

Keywords: Hardened steel; Hard cutting; Orthogonal experiments; Cutting force; Preset texture; Tool wear

Received: March 12, 2022; Revised: June 7, 2022; Accepted: June 9, 2022; Prepublished online: June 9, 2022; Published: July 1, 2022  Show citation

ACS AIP APA ASA Harvard Chicago IEEE ISO690 MLA NLM Turabian Vancouver
Zhao C, Ma C, Ma Z, Yang J, Li M. Analysis of the Effect of Preset Surface Texture on Hard State Cutting. Manufacturing Technology. 2022;22(3):384-394. doi: 10.21062/mft.2022.034.
Share...
Download citation
  • BibTeX (.bib)
  • Bookends (.ris)
  • EasyBib (.ris)
  • EndNote (.enw)
  • EndNote 8 (.xml)
  • ISI WoS (.isi)
  • Medlars (.medlars)
  • Mendeley (.ris)
  • MODS (.xml)
  • Papers (.ris)
  • RefWorks (.txt)
  • RefManager (.ris)
  • RIS (.ris)
  • MS Word (.xml)
  • Zotero (.ris)
    • Open full article

    References

    1. Qiu Caiyun (2009). Discussion on Cutting Technology of Hardened Steel Materials Discussion on Cut-ting Technology of Hardened Steel Materials. Modern trade industry,21(19), pp.310-311.
    2. Ramanuj Kumar, Ashok Kumar Sahoo, Purna Chandra Mishra, Amlana Panda, Rabin Kumar Das, Soumikh Roy (2019). Prediction of Machining Performances in Hardened AISI D2 Steel. Materials To-day: Proceedings,18(Pt 7). Go to original source...
    3. Wu Zaixin, Wang Yaxiang (2020). Parameter Optimization of 50HRC Hardened Steel for PCBN Tool Dry Finishing Car. Computer Simulation,37(06), pp.181-186.
    4. Ales Jaros, Josef Sedlak, Petr Jasek (2019). The Investigation of the Influence of Modern Coating Applied to the Cutting Inserts During Machining. Manufacturing Technology,19(4), pp.589-595. Go to original source...
    5. Sigit Yoewono Martowibowo, Bivynka Kemala Damanik (2021). Optimization of Material Removal Rate and Surface Roughness of AISI 316L under Dry Turning Process using Genetic Algorithm. Manufacturing Technology, 21(3), pp.373-380. Go to original source...
    6. Tippana Sahachar Reddy, Tanmoy Banik, Ramya Velagala, Satadru Kashyap (2020). A study and modeling of cutting forces in dry turning of heat treated AISI H13 tool steel with brazed tungsten carbide tip. Elsevier Ltd,24(Pt 2). Go to original source...
    7. Y. Kevin Chou, Chris J Evans, Moshe M Barash (2002). Experimental investigation on CBN turning of hardened AISI 52100 steel. Elsevier B.V. ,124(3). Go to original source...
    8. János Kundrák, Zoltán Pálmai (2019). The Change of Tool Life in a Wide Range of Cutting Speeds in Hard Turning. Manufacturing Technology, 19(2), pp.254-260. Go to original source...
    9. Denis Boing, Leonardo Zilli, Carlos Ernani Fries, Rolf Bertrand Schroeter (2019). Tool wear rate of the PCBN, mixed ceramic, and coated cemented carbide in the hard turning of the AISI 52100 steel. Spring-er London,104(9-12). Go to original source...
    10. Silvia Slabejová, Jozef Holubjak, Pavol Timko (2022). Cutting Forces in the Milling of Difficult-to-Machine Material used in the Aero Space Industry Using a Monolithic Ceramic Milling Cutter. Manufacturing Technology, 22(2), pp.211-217. Go to original source...
    11. Bai Wei (2018). Experimental Research on Vibration-assisted Cutting Mechanism and Machinability of Typical Difficult-to-machine Materials. Huazhong University of Science and Technology.
    12. Wu Debao (2019). Simulation analysis and experimental study of axially ultrasonic vibration turning. Shandong University.
    13. Du Qiang (2018). Laser-assisted high-speed precision micro cutting device design and experimental research. Changchun University of Technology.
    14. Xu Jinkai, Du Qiang, Wang Zhichao (2018). Laser-assisted high-speed turning of nickel-based alloy GH4169 surface quality study. Aerospace precision manufacturing technology,54(02), pp.1-5.
    15. Denis Boing, Leonardo Zilli, Carlos Ernani Fries, Rolf Bertrand Schroeter (2019). Tool wear rate of the PCBN, mixed ceramic, and coated cemented carbide in the hard turning of the AISI 52100 steel. Spring-er London,104(9-12). Go to original source...
    16. Zhou Baijian, Niu Qiulin, Li Pengnan, Qiu Xinyi (2019). Research status and progress of ultrasonic vibration assisted cutting of SiCp/Al composites. Tool technology,53(09), pp.3-8.
    17. Bo Zhanwei (2016). Key technologies and scientific issues in laser heating assisted cutting. Science Technology and Engineering,16(21), pp.140-149.
    18. Li Zhu, Zhang Qingyong, Kong Linghua, Lian Guofu, Yang Jinwei (2022). Characterization of hardness for GCr15 steel based on laser-induced breakdown spectroscopy. Heat Treatment of Metals,47(01), pp.284-290.
    19. Mu Yongzhe, He Tiantian, Shao Ruonan, et al (2021). Effect of quenching holding time on microstructure and friction and wear properties of CCr15 bearing steel. Transactions of Materials and Heat Treat-ment,42(12), pp.109-116.
    20. Hanqiang Wu, Liang Jiang, Xia Zhong, Jinwei Liu, Na Qin, Linmao Qian (2021). Exploring the role of -NH_2 functional groups of ethylenediamine in chemical mechanical polishing of GCr15 bearing steel. Friction,9(06), pp.1673-1687. Go to original source...
    21. Yu Xiantao, Zhang Haoran, Tu Mengying, et al (2018). Heat treatment process and equipment for bearing rings. Heat Treatment of Metals, 43, (10), pp.86-89.
    22. Tao Liang, Chen Haihong, Chen Chao, Liu Aijun (2018). Research on Residual Stress of Bearing Steel Hard Cutting Surface. Tool technology,52(12), pp.80-83.
    23. Li Chenwei, Luo Hui, et al (2021). An Automatic Estimation Method for Signal-to-Noise Ratio of Magnetic Resonance Equipment. China Medical Devices,36(11), pp.24-26+31.
    24. D. Philip Selvaraj, P. Chandramohan, M. Mohanraj (2014). Optimization of surface roughness, cutting force and tool wear of nitrogen alloyed duplex stainless steel in a dry turning process using Taguchi method. Measurement, 49. Go to original source...
    25. Wang Ting (2016). Hard aluminum alloy cutting and hardening law based on orthogonal test. Light Metals, pp.47-48.
    26. H. Ramakrishnan, R. Balasundaram, P. Selvaganapathy, M. Santhakumari, P. Sivasankaran, P. Vignesh (2019). Experimental investigation of turning Al 7075 using Al2 O3 nano-cutting fluid: ANOVA and TOPSIS approach. SN Applied Sciences, 1(12). Go to original source...
    27. Liu Liangbao, Sun Jianfei, Chen Wuyi, Wang Wei (2015). Research on Turning Force of 27SiMn Steel Based on Orthogonal Test Method. Journal of Hebei University of Science and Technology,36(06), pp.553-558.
    28. Wang Xiao, Zhu Hongbo (2015). Finite Element Simulation Research on 25CrMo Steel Cutting Force Based on Orthogonal Experiment. Electromechanical Technology, pp.113-116.
    29. Viet D. Bui, James W. Mwangi, Ann-Kathrin Meinshausen, Andreas J. Mueller, Jessica Bertrand, Andreas Schubert (2020). Antibacterial coating of Ti-6Al-4V surfaces using silver nano-powder mixed electrical discharge machining. Surface & Coatings Technology, 383. Go to original source...

    This is an open access article distributed under the terms of the Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0), which permits non-comercial use, distribution, and reproduction in any medium, provided the original publication is properly cited. No use, distribution or reproduction is permitted which does not comply with these terms.


    Return to the content