Manufacturing Technology 2023, 23(6):827-836 | DOI: 10.21062/mft.2023.095
Utilization of Metal Forming Process Mathematical Modelling to Predict the Spring-back of the Dual-phase Steel Stamping
- Faculty of Mechanical Engineering, Technical University of Liberec. Studentská 2, 461 17 Liberec. Czech Republic
Nowadays, the digitalization of the production process is an indispensable part of the stampings production in the pre-series stage, but also as a subsequent support for series production. Automotive producers are under pressure to comply with the ever decreasing CO2 production standards for cars, which predicates the use of modern material types with an advantageous weight-to-strength ratio. This paper focuses on the use of mathematical modelling in a numerical simulation environment to predict the deformation process and subsequent material spring-back of dual-phase steel DP500. The material data and characteristics are used to define the material computational model in numerical simulation. The results of the numerical simulations are then compared with the stamping obtained by a real pressing process, where their shape comparison and further evaluation of the used material models and selected parameters are performed.
Keywords: Mathematical Modelling, Yield Locus, High Strength Steel, Forming Process, Spring-back
Grants and funding:
This research was funded by the Institutional Endowment for the Long Term Conceptual Development of Research Institutes, as provided by the Ministry of Education, Youth and Sports of the Czech Republic
Received: August 15, 2023; Revised: October 24, 2023; Accepted: November 13, 2023; Prepublished online: November 27, 2023; Published: December 22, 2023 Show citation
References
- DAVIES, Geoffrey. Materials for Automobile Bodies. B.m.: Elsevier, 2003. ISBN 978-0-08-047339-0.
- Dual Phase (DP) Steels. WorldAutoSteel [online]. [vid. 2021-02-22]. Available from: https://www.worldautosteel.org/steel-basics/steel-types/dual-phase-dp-steels/
- MARSHALL. Dual-Phase Steels: An Introduction. National Material Company - Steel Processing Facilities [online]. 23. březen 2018 [vid. 2021-02-22]. Available from: http://www.nationalmaterial.com/introduction-dual-phase-steels/
- KUČEROVÁ, Ludmila, Iveta CHENA a Adam STEHLÍK. Effect of various heat and thermo-mechanical treatments on low alloyed CMnAlNb high strength steel. Manufacturing Technology [online]. 2021, 21. Available from: doi:10.21062/mft.2021.094
Go to original source...
- HAJSMAN, Jan, Ludmila KUČEROVÁ a Karolína BURDOVÁ. Comparison of high strength steels with different aluminium and manganese contents using dilatometry. Manufacturing Technology [online]. 2020, 20, 436-441. Available from: doi:10.21062/mft.2020.060
Go to original source...
- SU, Chunjian a Xuetao WANG. Sprinkback Research of V-type Sheet Metal forming based on the Adjustable Drawbead and Variable Blank-holder Force Cooperative Control Technology. Manufacturing Technology [online]. 2014, 14, 618-625. Available from: doi:10.21062/ujep/x.2014/a/1213-2489/MT/14/4/618
Go to original source...
- ESI GROUP. PAM-STAMP 2G 2018 User's Guide. B.m.: ESI Group. 2018
- MACHÁLEK, Ing Jakub, Ing RADEK a Ing Barbora FRODLOVÁ. SIMULACE PROCESŮ PLOŠNÉHO TVÁŘENÍ V SOFTWARU PAM-STAMP 2G. B.m.: Vysoká škola báňská - Technická univerzita Ostrava, 2012. ISBN 978-80-248-2715-5.
This is an open access article distributed under the terms of the Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0), which permits non-comercial use, distribution, and reproduction in any medium, provided the original publication is properly cited. No use, distribution or reproduction is permitted which does not comply with these terms.