Manufacturing Technology 2024, 24(5):738-746 | DOI: 10.21062/mft.2024.076

Abrasion Wear Analysis of Commercial Cutting Inserts by Ball-on-disc Method

Tomasz Dembiczak ORCID...1, Robert Kruzel ORCID...2, Nata¹a Náprstková ORCID...3, Zbigniew Ba³aga ORCID...4, Sylvia Ku¶mierczak ORCID...3, Joanna Wachowicz ORCID...5, Piotr Reszka ORCID...1
1 Faculty of Science and Technology, Jan Dlugosz University in Czestochowa, Armii Krajowej Street 13/15, 42-200 Czestochowa, Poland
2 Faculty of Civil Engineering, Czestochowa University of Technology, Armii Krajowej Street 3, 42-218 Czestochowa, Poland
3 Faculty of Mechanical Engineering, J. E. Purkyne University in Usti nad Labem. Pasteurova 3334/7, 400 01 Usti nad Labem. Czech Republic
4 Faculty of Production Engineering and Materials Technology, Czestochowa University of Technology, Armii Krajowej Street 19, 42-201 Czestochowa, Poland
5 Department of Mechanical Processing of Wood, Institute of Wood Sciences and Furniture, Warsaw University of Life Sciences, Nowoursynowska Street 166, 02-787 Warsaw, Poland

Today's machining requirements cannot be met without the right tool materials. An ideal universal tool material should combine the highest abrasive wear resistance and hardness with high strength and good toughness, while being chemically inert to the workpiece material. Despite the intensive development of materials sciences the fundamental contradiction between hardness, which guaran-tees resistance to abrasive wear, and toughness, which determines impact and fatigue strength, has not been satisfactorily resolved on a global scale. This paper presents the results of tribological wear testing of commercial cutting inserts of S20S, U10S and CC6090 grades. Chemical composition, den-sity, hardness and tribological wear were determined using the ball on disk method. The analysis of the laboratory tests showed that the S20S, U10S and CC6090 cutting inserts have high resistance to abrasive wear, the loss of total volumetric mass did not exceed 1%.

Keywords: Carbides, Tool ceramics, Tribological testing, Machining

Received: June 26, 2024; Revised: August 27, 2024; Accepted: October 15, 2024; Prepublished online: November 15, 2024; Published: November 28, 2024  Show citation

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Dembiczak T, Kruzel R, Náprstková N, Ba³aga Z, Ku¶mierczak S, Wachowicz J, Reszka P. Abrasion Wear Analysis of Commercial Cutting Inserts by Ball-on-disc Method. Manufacturing Technology. 2024;24(5):738-746. doi: 10.21062/mft.2024.076.
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