Manufacturing Technology 2024, 24(5):711-720 | DOI: 10.21062/mft.2024.086

Identification of Internal Defects in Forged Shafts by Measurement of Residual Stresses Using X-Ray Method

Kamil Anasiewicz1, Jerzy Józwik ORCID...1, Michał Leleń ORCID...1, Paweł Pie¶ko1, Stanisław Legutko ORCID...2, Janusz Tomczak ORCID...3, Zbigniew Pater ORCID...3, Tomasz Bulzak ORCID...3
1 Department in Production Engineering, Faculty of Mechanical Engineering, Lublin University of Technology, Poland
2 Institute of Mechanical Technology, Faculty of Mechanical Engineering, Poznan University of Technology, 20-618 Lublin, Poland
3 Department of Metal Forming, Faculty of Mechanical Engineering, Lublin University of Technology, 20-618 Lublin, Poland

The present paper discusses important aspects of residual stress measurements in forged shafts with defects using the X-ray method. A random population of shafts was selected for the study, for which, depending on the type of rolling process, turning was performed, measuring stress changes after successive machining passes. In the forged shafts studied, the existence and location of internal defects were identified using computed tomography. The impact of internal defects on the stress distribution on the surface of the machined workpiece was observed. It was observed that the use of the X-ray method to measure residual stresses makes it possible to determine the state of stresses and their distribution, which is crucial for the safety and durability of shaft-type parts, and allows the impact of a defect on the distribution of residual stresses to be identified. On the basis of the results obtained, it was observed that there is a correlation between the occurrence of internal defects in forged shafts and the distribution of residual stresses in characteristic sections along the length of the shaft after machining

Keywords: Residual stresses, Forged shafts, Material defects, X-ray method, Cross hatch rolling
Grants and funding:

This work was prepared within the project PM/SP/0064/2021/1 titled ‘Intelligent measurement techniques in the diagnosis and forecasting of shaft cracks and their dimensional and shape accuracy, financed by the Ministry of Education and Science (Poland) as a part of the Polish Metrology Programme

Received: June 27, 2024; Revised: October 21, 2024; Accepted: October 24, 2024; Prepublished online: November 26, 2024; Published: November 28, 2024  Show citation

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Anasiewicz K, Józwik J, Leleń M, Pie¶ko P, Legutko S, Tomczak J, et al.. Identification of Internal Defects in Forged Shafts by Measurement of Residual Stresses Using X-Ray Method. Manufacturing Technology. 2024;24(5):711-720. doi: 10.21062/mft.2024.086.
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