Manufacturing Technology 2014, 14(1):66-71 | DOI: 10.21062/ujep/x.2014/a/1213-2489/MT/14/1/66

Influence of Cutting Conditions and Grinding Wheel Wear on Barkhausen Noise of Ground Surfaces

Marián Mičúch, Mária Čilliková, Miroslav Neslušan, Anna Mičetová
University of Žilina, Faculty of Mechanical Engineering, Department of Machining and Manufacturing Technology, Univerzitná 1, 010 26 Žilina. Slovak Republic

This paper is a part of the more detail research focused on the specific problems during grinding of bearing rings of diameters in the range of 600 up to 1000 mm. The paper discusses the specific aspects of surface burn after grinding associated with insufficient coolant feeding as well as the variable grinding conditions. Measurements are based on micromagnetic evaluation of ground surfaces due to large diameter of inspected rings and very fast response of the proposed technique. Magnetic inspection of parts is based of physical phenomenon originating from irreversible Bloch Wall motion well known as Barkhausen noise. Some experiments were conducted in the laboratory of our department (grinding of ring of small diameters) and specific measurements were carried out in the practice (rings of large diameters). This paper also discusses alteration of surface microhardness of ground surface as well as structure transformations.

Keywords: Barkhausen noise, surface integrity, grinding, bearing steel

Published: March 1, 2014  Show citation

ACS AIP APA ASA Harvard Chicago IEEE ISO690 MLA NLM Turabian Vancouver
Mičúch M, Čilliková M, Neslušan M, Mičetová A. Influence of Cutting Conditions and Grinding Wheel Wear on Barkhausen Noise of Ground Surfaces. Manufacturing Technology. 2014;14(1):66-71. doi: 10.21062/ujep/x.2014/a/1213-2489/MT/14/1/66.
Share...
Download citation
  • BibTeX (.bib)
  • Bookends (.ris)
  • EasyBib (.ris)
  • EndNote (.enw)
  • EndNote 8 (.xml)
  • ISI WoS (.isi)
  • Medlars (.medlars)
  • Mendeley (.ris)
  • MODS (.xml)
  • Papers (.ris)
  • RefWorks (.txt)
  • RefManager (.ris)
  • RIS (.ris)
  • MS Word (.xml)
  • Zotero (.ris)
    • Open article abstract

    References

    1. BARKHAUSEN, H. (1919). Phys. Zeitschrift 20, p. 201.
    2. KAPRUCHEWSKI, B. (2002). Introduction to micromagnetic techniques, In: ICBM1 report, Hannover.
    3. ALTPETER, I., THEINER W., BECKER, R. (1989). Eigenspannungsmessung an stal deer Güte 22 NiMoCr 37 mit mag-netischen und magnetoelastischen Prüfverfahren, 4th Intern.Conf.on NDE in Nuclear Industry, Lindau.
    4. VASHISTA, M., PAUL, S. (2011). Novel processing of Barkhausen noise signal for assessment of residual stresses in surface ground components exhibiting poor magnetic response, In: J. of Magnetism and Mag. Materials 323. Go to original source...
    5. MOORTHY, V., SHAW. B. A., BRIMBLE, K., ATKINS, I. (2001). Evaluation of heat treatment and deformation induced changes in material properties in gear steels using magnetic Barkhausen noise analysis, In: 3rd International Conference on Barkhausen noise and micromagnetic testing, pp. 1 - 20.
    6. NESLUŠAN, M., ROSIPAL, M., OCHODEK, V. (2011). Analysis of some aspects of surface integrity after grinding and hard turning trough Barkhausen noise. In: 9th International Conference on Barkhausen noise and micromagnetic testing : Hejnice - Czech Republic.
    7. BRINKSMEIER, E., HEINZEL, C., WITTMAN, M. (1999). Friction, cooling and lubrication in Grinding, CIRP Vol. 48/2.
    8. MALKIN, S., GUO, C. (2007). Thermal Analysis of Grinding, CIRP 56, p. 760 - 782.
    9. MOORTHY, V., SHAW, B. A., BRIMBLE, K., ATKINS, I. (2001). Evaluation of heat treatment and deformation induced changes in material properties in gear steels using magnetic Barkhausen noise analysis, In: Proceedings of 3rd international conference on Barkhausen noise and micromagnetic testing, July 2-3, Tampere, Finland.
    10. SORSA, A., LEVISKA, K., SANTA AHO, S., LEPISTO, T. (2012). Quantitative prediction of residual stresses and hardness in case-hardened steel based on the Barkhausen noise measurement, NDTand E 46, p. 100-106. Go to original source...
    11. NOVÁK, M. (2012). Surfaces with high precision of roughness after grinding. In: Manufacturing technology, pp. 66-70, ISSN 1213-2489. Go to original source...
    12. NOVÁK, M. (2011). Surface quality of hardened steels after grinding. In: Manufacturing Technology, p. 55-59, volume 11, ISSN 1213-2489. Go to original source...
    13. JERSÁK, J., PALA, Z., GANEV, N. (2008). The Effect of Cooling Process on Residual Stresses in a Surface Layer of Ground Components. In: Manufacturing Technology, p. 1-5, volume 8, ISSN 1213-2489.
    14. MIČIETA, B., ŠTOLLMANN., V. (2009). Design and improvement of production processes, DAAAM International Scientific Book 2009, ISSN 1726-9687, ISBN 978-3-901509-69-8.
    15. MIČIETA, B., GREGOR, M., HALUŠKA, M., BIŇASOVÁ, V. (2013). Definition of the requirements in order to achieve sustainable production, European international journal of science and technology. ISSN 2304-9693, 2013, Vol. 2, No. 4, p. 125-130.

    Return to the content