Manufacturing Technology 2019, 19(3):446-454 | DOI: 10.21062/ujep/311.2019/a/1213-2489/MT/19/3/446

Porous Diamond Grinding Wheels on Ceramic Binders: Design and Manufacturing

János Kundrák1, Dmitri O. Fedorenko2, Vladimir A. Fedorovich2, Elena Y. Fedorenko2, Evgeni V. Ostroverkh2
1 Institute of Manufacturing Science, University of Miskolc, Egyetemváros H-3515 Miskolc, Hungary
2 National Technical University "Kharkiv Polytechnic Institute", Ukraine

An approach to increasing the efficiency of the diamond grinding of hard-working materials is shown. A well-founded choice of characteristics of the diamond-bearing layer of the tool can be made through analyzing the results of 3D modeling of the processes of formation and operation of the diamond-bearing layer and stresses upon it. Diamond wheels formed on porous ceramic binders are investigated and discussed.

Keywords: diamond grinding wheel, porous vitreous binder, development and design, production and operation, finite element method

Published: June 1, 2019  Show citation

ACS AIP APA ASA Harvard Chicago IEEE ISO690 MLA NLM Turabian Vancouver
Kundrák J, Fedorenko DO, Fedorovich VA, Fedorenko EY, Ostroverkh EV. Porous Diamond Grinding Wheels on Ceramic Binders: Design and Manufacturing. Manufacturing Technology. 2019;19(3):446-454. doi: 10.21062/ujep/311.2019/a/1213-2489/MT/19/3/446.
Download citation

References

  1. TIAN C.C. LI X.K, ZHANG S.B, GUO G.Q, WANG L.P, RONG Y.M. (2018). Study on design and performance of metal-bonded diamond grinding wheels fabricated by selective laser melting (SLM), View Researcher ID and ORCID MATERIALS & DESIGN Vol. 156 pp.52-61 DOI: 10.1016/j.matdes.2018.06.029 Published: oct 15. 2018 Go to original source...
  2. LI Z, DING W.F, MA C.Y, XU J.H. (2017). Grinding temperature and wheel wear of porous metal-bonded cubic boron nitride superabrasive wheels in high-efficiency deep grinding Proceedings Of The Institution Of Mechanical Engineers Part B-Journal Of Engineering Manufacture Volume: 231 Issue: 11 Pages: 1961-1971 DOI: 10.1177/0954405415617928 Published: SEP 2017 Go to original source...
  3. YONG-GAI Hou, GUI-Ying Qiaoc, YONG Shanga and oth. (2012). Effect of porosity on the grinding performance of vitrified bond diamond wheels for grinding PCD blades, Ceramic International 2012. Vol. 38. Iss.8. pp. 6215-6220. http://dx doi.org/ 101016/ceramint.2012304.074 Go to original source...
  4. B. STANIEWICZ-BRUDNIK, E. BˇCZEK and G. SKRABALAK. (2015). The New Generation of Diamond Wheels with Vitrified (Ceramic) Bonds Sintering Techniques of Materials, Dr. Arunachalam Lakshmanan (Ed.). InTech, 2015. рр. 53-76.: http://dx.doi.org/10.5772/59503 Go to original source...
  5. BAKOŃ A. Structures of diamond tool composites /A. Bakoń, A. Barylski //Mechanik 2017. Nо 7. pp.540-543. Go to original source...
  6. ONISHI, H; KOBAYASHI, M; TAKATA, A; ISHIZAKI, K; SHIOURA, T; KONDO, Y; TUKUDA, A. (1997). Fabrication of New Porous Metal-Bonded Grinding Wheels by HIP Method and Machining Electronic Ceramics Journal Of Porous Materials Volume: 4 Issue: 3 Pages: 187-198, DOI: 10.1023/A:1009667017929 Published: SEP 1997 Go to original source...
  7. Andrzej SZYMAŃSKI, Andrzej BAKON (1979). The antioxidation coating of diamond and the strengthening of ceramic grinding tools with a glass-ceramic layer as part of the bonding material, Materials Science and Engineering 1979. Vol. 41 Iss.2. рр.281-288. https://doi.org/10.1016/0025-5416(79)90149-6 Go to original source...
  8. KUNDRÁK, J., FEDOROVICH, V., PYZHOV, I., KLIMENKO, V., KRYUKOVA, N. (2017). Theoretical analysis of the contact area between grinding wheel surface and workpiece in flat face grinding with spindle axis inclination, Manufacturing Technology, 17(2), pp.203-210, 2017 Go to original source...
  9. I. GRABCHENKO, D. V. ROMASHOV, D. O. FEDORENKO and oth. (2014). Simulation of the effect of sintering on the integrity of diamond grains in grinding wheels, Nanotechnology Perceptions 2014. No 10(1). pp.42-53. Go to original source...
  10. J.Y. HOWE, L. E. JOLES, CORMACK A.N. (2001). The oxidation of diamond School of Ceramic Engineering and Materials Science, Alfred University 2001. pp.1-5.
  11. TIAN C.C, LI X.K, ZHANG S.B, GUO G.Q, ZIEGLER S, SCHLEIFENBAUM J.H, WANG L.P, RONG Y.M. (2019). Porous structure design and fabrication of metal-bonded diamond grinding wheel based on selective laser melting (SLM) International Journal Of Advanced Manufacturing Technology Volume: 100 Issue: 5-8 Pages: 1451-1462 Special Issue: SI DOI: 10.1007/s00170-018-2734-y, Published: FEB 2019 Go to original source...
  12. Marcio Carneiro Garcia ROSAA, Matheus Paes PEÇANHAA, Marcello FILGUEIRAA (2015). Thermal Damage in Diamonds: the Protective Effect of Titanium Coating Materials Research, 2015. vol.18. No.4. Р. 683-689: http://dx.doi.org/10.1590/1516-1439.299414 Go to original source...
  13. GRABCHENKO, A., FEDOROVICH, V., PYZHOV, I., KUNDRÁK, J. (2014). 3D simulation of vibrating diamond grinding, Manufacturing Technology, 14(2), pp. 153-160, 2014 Go to original source...
  14. MAMALIS, A. G., GRABCHENKO A. I., FEDOROVICH V. A., KUNDRAK J. (2012). Simulation of effects of metal phase in a diamond grain and bonding type on temperature in diamond grinding. The International Journal of Advanced Manufacturing Technology, 58/2012 pp.195-200 DOI: 10.1007/s00170-011-3382-7 Go to original source...
  15. A.I. GRABCHENKO, D.V. ROMASHOV, D.O. FEDORENKO, V.A. FEDOROVICH, A.G. MAMALIS, J. KUNDRAK (2012). Prevention of manufacturing defects of diamond composite materials by simulating the process at the micro level Nanotechnology Perceptions. 8 2012, pp. 171-180. Go to original source...
  16. MAMALIS AG, GRABCHENKO AI, FEDOROVICH VA, KUNDRÁK J. (2009). Methodology of 3D simulation of processes in technology of diamond-composite materials, International Journal Of Advanced Manufacturing Technology, Volume: 43, Issue: 11-12, pp.1235-1250, DOI: 10.1007/s00170-008-1802-0 Published: 2009 Go to original source...
  17. TIAN C.C, LI X.K, LI H.Y, GUO G.Q, WANG L.P, RONG Y.M. (2018). The effect of porosity on the mechanical property of metal-bonded diamond grinding wheel fabricated by selective laser melting (SLM), Materials Science And Engineering A-Structural Materials Properties Microstructure And Processing, Vol.: 743 pp.697-706, DOI: 10.1016/j.msea.2018.11.138 Published: JAN 16 2019 Go to original source...
  18. C. C. WANG, F. L. ZHANG, J. S. PAN, J. B. MAO and oth. (2017). An experimental study on preparation of vitrified bond diamond grinding wheel with hollow spherical corundum granules as pore former, The International Journal of Advanced Manufacturing Technology. 2017. Vol. 93. Iss. 1-4. pp.595-603. Go to original source...

This is an open access article distributed under the terms of the Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0), which permits non-comercial use, distribution, and reproduction in any medium, provided the original publication is properly cited. No use, distribution or reproduction is permitted which does not comply with these terms.