Manufacturing Technology 2023, 23(6):801-809 | DOI: 10.21062/mft.2023.099

Design Modification of the Combi-type Body Considering the Impact on Vehicle Aerodynamics – Case Study

Michal Fabian ORCID..., Róbert Huňady ORCID..., Orlando Lagos ORCID...
Faculty of Mechanical Engineering, Technical University of Košice, Letná 1/9, 040 20 Košice, Slovakia

Car manufacturers are constantly looking for new options to make the vehicle more attractive to the cus-tomer. In terms of design, this is usually done in the middle of a model's life cycle, when a so-called facelift of a production model is carried out. This involves small changes to the shape of the bodywork to improve the design of the vehicle until it is time for a new model range. This paper discusses a case study that focuses on the modification of the rear body components of a ŠKODA Superb III in Combi version. The aim of the study is to assess how the proposed modifications will affect the aerodynamics of the vehicle. The most sig-nificant changes concern the rear spoiler and finlets. The aerodynamic properties are assessed based on CFD simulations that are performed for a series production and a modified variant of the vehicle, and the results of which are compared and discussed.

Keywords: Vehicle aerodynamics, CFD simulation, Air drag coefficient, Combi-type body, Design modification, Spoiler, Finlet
Grants and funding:

This work was supported by the Slovak Research and Development Agency under the contract no. VEGA 1/0238/23 and VEGA 1/0500/20. The authors thank Skoda-Auto for technical assistance, consultations and support in calculations

Received: August 9, 2023; Revised: November 27, 2023; Accepted: November 27, 2023; Prepublished online: November 27, 2023; Published: December 22, 2023  Show citation

ACS AIP APA ASA Harvard Chicago IEEE ISO690 MLA NLM Turabian Vancouver
Fabian M, Huňady R, Lagos O. Design Modification of the Combi-type Body Considering the Impact on Vehicle Aerodynamics – Case Study. Manufacturing Technology. 2023;23(6):801-809. doi: 10.21062/mft.2023.099.
Download citation

References

  1. Automotive Hall of FAME, Nuccio Bertone, [cit. 07.09.2023], Available online <http://www.automotivehalloffame.org/inductee/nuccio-bertone/725/>
  2. Automotive Hall of FAME, Giorgetto Giugiaro, [cit. 07.09.2023], Available online <https://www.automotivehalloffame.org/honoree/giorgetto-giugiaro/>
  3. Hirz, M., Harrich, A., Rossbacher, P.: Advanced computer aided design methods for integrated virtual product development processes, In: Computer- Aided Design & Applications, 8, 2011, 901-913, ISSN: 1686-4360 Go to original source...
  4. Stadler, S., Hirz, M., Thum, K., Rossbacher, P.: Conceptual full-vehicle devel. supported by integrated comp. aided design meth., In: Computer-Aided Design & Applications, 10, 2013, 159-172, ISSN: 1686-4360 Go to original source...
  5. Fabian, M., Ižol, P., Draganovská, D. and Tomáš, M.: Influence of the CAM Parameters and Selection of End-Mill Cutter when Assessing the Resultant Surface Quality in 3D Milling, In: Applied Mechanics and Materials, 2014, ISSN: 1662-7482 Go to original source...
  6. Hucho, W.H.: Aerodynamic of Road Vehicles: From Fluid Mechanics to Vehicle Engineering, Butterworth-Heinemann Ltd, 1987. ISBN 0-408-01422-9
  7. T. Schuetz: Aerodynamics of road vehicles, 5. edition, 2016, SAE International 400 Commonwealth Drive War-rendale, USA, ISBN-PDF 978-0-7680-8253-1
  8. Kumar, B.R. et al.: Aerodynamic design optimization of an automobile car using computational fluid dynamics approach, In: Australian Journal of Mechanical Engineering, 2019, ISSN: 1448-4846
  9. Fabian, M. et al.: Effect of the Aerodynamic Elements of the Hatchback Tailgate on the Aerodynamic Drag of the Vehicle, In: Advances in Science and Technology Research Journal, 2022, 16(6), 73-87, ISSN 2299-8624 Go to original source...
  10. Várady, T. et al.: Reverse engineering of geometric models - An introduction, In: Computer-Aided Design, Volume: 29 Issue: 4 Pages: 255-268, 1997, Elsevier SCI LTD, ISSN: 0010-4485 Go to original source...
  11. Vinesh, R., Kiran, F.: Reverse Engineering-An Industriel Perspective, Springer Series in Advanced Manufacturing, 2008, ISBN 978-1-84628-856-2
  12. Sansoni, G., Docchio, F.: Three-dimensional optical measurements and reverse engineering for automotive applications, Robotics and Computer-Integrated Manufacturing 20 (2004) 359-367, Pergamon Elsevier Science LTD, ISSN: 0736-5845 Go to original source...
  13. Pralay, P., Ballav, R.: Object shape reconstruction through NURBS surface interpolation, In: International Journal of Production Research, Vol. 45, No. 2, 15 January 2007, 287-307, ISSN 1366-588X Go to original source...
  14. Fabian, M. et al.: Principles of car body digitisation based on geometry extracted from views in 2D drawing documentation, In: International Journal of Vehicle Design, 2017, Volume74, Issue1, Page62-79, Geneva, Switzerland, ISSN 0143-3369 Go to original source...
  15. Fabian, M. et al.: Design of experimental vehicle specified for competition Shell Eco-marathon 2017 according to principles of car body digitisation based on views in 2D using the intuitive tool Imag-ine&Shape CATIA V5, In: Advances in Engineering Software, 2018, Volume 115, Page 413-428, Elsevier SCI, England, ISSN 0965-9978 Go to original source...
  16. Fabian, M. et al.: Reverse Engineering and Rapid Prototyping in the Process of Developing Prototypes of Automotive Parts, In: Manufacturing Technology, Engineering Science and Research Journal, Volume 22, Issue 6, 2022, ISSN 1213-2489 Go to original source...
  17. Daneshjo, N et al.: Use of Modern Software Systems for Design and Realization of Prototype of Threedimensional Model, 2019, In: TEM JOURNAL-Technology Education Management Informatics, Volume 8, Issue 2, pp.346-353, ISSN 2217-8309
  18. Lagos, O.: Creating a 3D model of the body part of the Škoda Superb Combi based on design sketches and assessment of its impact on aerodynamics, Diploma thesis, Technical University of Kosice, 2020
  19. Sharma, A.: Introduction to Computational Fluid Dynamics, Mumbai, Maharashtra, India, 2022, ISBN 978-3-030-72883-0 Go to original source...
  20. Jilek, P., Berg, J.: The adhesion force change of an experimental road vehicle, In: Manufacturing Technology, Engineering Science and Research Journal, Volume 21, Issue 5, 2021, ISSN 1213-2489 Go to original source...
  21. Mrazek, M. et al.: Design of Composite Disc Spring for Automotive Suspension with using Numerical Simulation, In: Manufacturing Technology, Engineering Science and Research Journal, Volume 21, Issue 6, 2021, ISSN 1213-2489 Go to original source...
  22. Schweighardt, A. et al.: Modal Analysis of the Tubular Space Frame of a Formula Student Race Car, In: Manufacturing Technology, Engineering Science and Research Journal, Volume 20, Issue 1, 2020, ISSN 1213-2489 Go to original source...

This is an open access article distributed under the terms of the Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0), which permits non-comercial use, distribution, and reproduction in any medium, provided the original publication is properly cited. No use, distribution or reproduction is permitted which does not comply with these terms.