Manufacturing Technology 2013, 13(2):169-173 | DOI: 10.21062/ujep/x.2013/a/1213-2489/MT/13/2/169

Increasing the accuracy of the effect of processing materials and cutting tool wear on the ploughing force values

Andrey Dugin, Alexey Popov
Department of Machining and Assembly Faculty of Mechanical Engineering Technical University of Liberec

The determination of the ploughing forces is necessary for wear monitoring of the cutting tool in micro cutting. The extrapolation method on zero cut chip thickness is used very often to determine the ploughing forces. But there are many opponents of the extrapolation method on zero uncut thickness. The aim of this research was to increase the accuracy of determination of the ploughing force and to investigate the effect of processing materials and cutting tool wear on the ploughing force values. To achieve this aim was used the method comparing total forces at different flank levels of wear to determine the ploughing forces. The experiments were performed by cutting of aluminum alloys, structural steels and stainless steel with different cutting tool wear.

Keywords: machining, ploughing force, micro cutting

Published: June 1, 2013  Show citation

ACS AIP APA ASA Harvard Chicago IEEE ISO690 MLA NLM Turabian Vancouver
Dugin A, Popov A. Increasing the accuracy of the effect of processing materials and cutting tool wear on the ploughing force values. Manufacturing Technology. 2013;13(2):169-173. doi: 10.21062/ujep/x.2013/a/1213-2489/MT/13/2/169.
Download citation

References

  1. ALBRECHT, P., New developments in the theory of the metal cutting processes, Part 1. The ploughing process in metal cutting, ASME J. Eng. Ind., 1960, n.82, p.348-357, ISSN: 0022-0817. Go to original source...
  2. ZOREV, N., Metal cutting mechanisms, Pergamon Press, Oxford, 1966, p.135-180.
  3. DUGIN, A., POPOV, A., Effect of the cutting tool wear on the ploughing force values, Strojírenská Technologie, 2012, n. 17, p. 19-23, ISSN 1211-4162.
  4. TANSEL, I., ARKAN, T., BAO, W., MAHENDRAKAR, N., SHISLER, B., SMITH, D., MCCOOL, M., Tool wear estimation in micro-machining. Part I: tool usage-cutting force relationship, International Journal of Machine Tools & Manufacture, 2000, n.40 p.599-608, ISSN: 0890-6955. Go to original source...
  5. CHAE, J., PARK, S., FREIHEIT, T., Investigation of micro-cutting operations, International Journal of Machine Tools & Manufacture, 2006, n.46 p.313-332, ISSN: 0890-6955. Go to original source...
  6. JEMIELNIAK, K., BOMBINSKI, S., ARISTIMUNO. P., Tool condition monitoring in micromilling based on hierarchical integration of signal measures, CIRP Annals, 2008, ISSN: 0007-8506. Go to original source...
  7. ŽIŽKA, J., LINHART, T., Urcovani stavu opotrebeni soustružnickeho nože pomoci pomeru složek rezne sily, Strojirenska technologie, 2009, n. 1, p. 23-28, ISSN 1211-4162.
  8. WYEN, C., WEGENER, K., ZUST, R., Influence of cutting edge radius on cutting forces in machining titanium, CIRP Annals, 2010, ISSN: 0007-8506. Go to original source...
  9. DUGIN, A., POPOV, A., Effect of the processing materials on the ploughing force values, Manufacturing Technology, 2012, Vol. 12, n. 13:102 - 105, ISSN 1213-2489. Go to original source...
  10. POPOV, A., DUGIN, A., A comparison of experimental estimation methods of the ploughing force in orthogonal cutting, International Journal of Machine Tools and Manufacture, 2013, 65:37 - 40, ISSN: 0890-6955. Go to original source...
  11. LIPATOV, A., CHIGIRINSKII, Y., KORMILITSYN, S., Determining the Cutting Forces at the Rear Tool Surface, Russian Engineering Research, 2010, 30(11):1158-1160, ISSN 1068-798X Go to original source...
  12. POPOV, A., DUGIN, A., Experimental Methods of Determining the Cutting Forces at the Tool's Rear Surface, Russian Engineering Research, 2012, Vol. 32, n. 1, p. 68-69, ISSN: 1934-8088. Go to original source...
  13. STEVENSON, R., Measurement of parasitic forces in orthogonal cutting, Int. J. Mach. Tools Manuf., 1998, n.38 p.113-130, ISSN 0890-6955. Go to original source...
  14. KASINA, M., VASILKO, K., Experimental Verification of the Relation between the Surface Roughness and the Type of Used Tool Coating, Manufacturing Technology, 2012, n.12, ISSN 1213-2489. Go to original source...