Manufacturing Technology 2018, 18(2):279-284 | DOI: 10.21062/ujep/91.2018/a/1213-2489/MT/18/2/279
Properties of Electron Beam Hardened Layers made by Different Beam Deflection
- Institute of Materials Science and Engineering, NETME centre, Brno University of Technology, Czech Republic
The usage of the high-energy electron beam source enables repeated surface quenching of chosen areas of an engineering part surface. Different techniques of electron beam deflection allow creating of hardened layers of different shapes and thicknesses. Experiments were carried out with 42CrMo4 (1.7225) steel. The deflection modes tested were one-point, 6-point, 11-point, line, field and meander. The influence of process speed and defocusing of the electron beam was also taken into account. The electron beam surface quenching resulted in a very fine martensitic microstructure with a hardness of over 700 HV0.5. The thickness of the hardened layers depends on the deflection mode and is affected directly (except field deflection) by process speed. The maximum hardened depth (NCHD) was 1.49 mm. Electron beam defocusing affects the width of the hardened track and can cause extension of the trace up to 40%. The hardness values continuously decrease from the surface to the material core.
Keywords: Electron beam, surface hardening, 42CrMo4 steel, beam deflection
Published: April 1, 2018 Show citation
References
- ZENKER, R. (2009). Modern thermal electron beam processes: Research and industrial application. In: La Metallurgia Italiana., aprile, S. 8.
- MEŠKO, J., ZRAK, A., MULCZYK, K., TOFIL, S. (2014). Microstructure analysis of welded joints after laser welding. In: Manufacturing Technology, 2014(3), pp. 355-359. ISSN 1213-2489
Go to original source...
- DIMITROV, D., APRAKOVA, M., VALKANOV, S., PETROV, P. (1998). Electron beam hardening of iron nitrided layers. In: Vacuum, 49 (3), pp. 239-246.
Go to original source...
- ZENKER, R., SPIES, H.-J., BUCHWALDER, A., SACHER, G. (2006). Combination of thermal surface treatment by high energy beams with thermochemical treatment and hard protective coating - state of the art. In: Proceedings - 15th IFHTSE - International Federation for Heat Treatment and Surface Endineering Congress 2006, pp. 214-219.
- IVANOV, Y.F., BESSONOV, D.A., VOROB'EV, S.V., GROMOV, V.E., IVANOV, K.V., KOLUBAEVA, Y.A., TSELLERMAER, V.Y. (2013). On the fatigue strength of grade 20Cr13 hardened steel modified by an electron beam. In: Journal of Surface Investigation, 7 (1), pp. 90-93.
Go to original source...
- RADEK, N., MEŠKO, J., ZRAK, A. (2014). Technology of Laser Forming. In: Manufacturing Technology. 2014(3), pp. 428-431. ISSN 1213-2489
Go to original source...
- DUAN, S., QIN, C., LI, B. (2015). Microstructure and properties of semi-HSS treated byl laser quenching. In: Jinshu Rechuli/Heat Treatment of Metals, 40 (9), pp. 76-78.
- ZENKER, R., BUCHWALDER, A. (2010). Electronstrahlrandschichtbehandlung: Inovarive Technologien für höchste Ansprüche. 2nd edition. Germany: Pro-Beam AG&CO. KGAA.
- BREZNIČAN, M., FABIAN, P., MEŠKO, J., DRBÚL, M. (2013). The simulation of influence of quenching temperature on properties of bearing rings. In: Manufacturing Technology. 2013(1), pp. 20-25. ISSN 1213-2489.
Go to original source...
- FRIEDEL, K.P., FELBA, J., POBOL, I., WYMYSLOWSKI, A. (1996). A systematic method for optimizing the electron beam hardening process. In: Vacuum, 47 (11), pp. 1317-1324.
Go to original source...
- VUTOVA, K., DONCHEV, V., VASSILEVA, V., MLADENOV, G. (2014). Thermal processes in electron-beam treatment of metals. In: Metal Science and Heat, 55 (11-12), pp. 628-635.
Go to original source...
- SONG, R.G., ZHANG, K., CHEN, G.N. (2003). Electron beam surface treatment. Part I: Surface hardening of AISI D3 tool steel. In: User Modeling and User-adapted Interaction, 69 (4), pp. 513-516.
Go to original source...
- MATLÁK, J., DOLEŽAL, P., ZAPLETAL, J., VANČURA, F., DLOUHÝ, I. (2016). Electron beam surface quenching of X37CrMoV51 tool steel swages. In: Manufacturing Technology. 2016(4), pp. 744-749. ISSN 1213-2489.
Go to original source...
- BUCHWALDER, A, KLOSE, N., JUNG, A. et al (2016). Improved surface properties of nodular cast iron using electron beam remelting and alloying with nickel based additives. In: Electrotechnica and Electronica E+E. VARNA.
This is an open access article distributed under the terms of the Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0), which permits non-comercial use, distribution, and reproduction in any medium, provided the original publication is properly cited. No use, distribution or reproduction is permitted which does not comply with these terms.