Manufacturing Technology 2025, 25(1):120-130 | DOI: 10.21062/mft.2025.001

Implementation of Mechanization into the Welding Process

Miloš Taraba ORCID..., Ján Vavro, jr. ORCID..., Jan Vavro ORCID...
Faculty of Industrial Technologies, Alexander Dubček University of Trenčín. Ivana Krasku 491/30, 020 01, Pú-chov. Slovak Republic

The article is focused on the investigation of the impact of the implementation of mechanization into the welding workplace, for the production of cylinders from austenitic X5CrNi18 10 chromium nickel steel. The welds are assembled into a production line for the processing of puff pastry. In addition to the technical improvement of the process and the verification of the sufficient quality of the welds, calculations were used to prove that after the implementation of the change, there was a significant reduction in the production time. By introducing a higher level of mechanization and necessary technological changes, the production time was reduced by up to half, compared with the original technological procedure, including an increase in quality parameters and it led to a reduction in the production costs of the welding workplace. A significant consequence of the proposed change was connected with its impact on workplace safety.

Keywords: Austenitic chromium-nickel steel, Implementation, Mechanization, Welding process, Positioner
Grants and funding:

This work was supported by the Slovak Grant Agency – project KEGA 011TnUAD-4/2024

Received: June 28, 2024; Revised: December 10, 2024; Accepted: January 21, 2025; Prepublished online: February 20, 2025; Published: April 25, 2025  Show citation

ACS AIP APA ASA Harvard Chicago IEEE ISO690 MLA NLM Turabian Vancouver
Taraba M, Vavro J, Vavro J. Implementation of Mechanization into the Welding Process. Manufacturing Technology. 2025;25(1):120-130. doi: 10.21062/mft.2025.001.
Download citation

References

  1. WORDEFA, T., N., RAMULU, P., J. (2023). Gas Metal Arc Welding Input Parameters Impacts on Weld Quality.
  2. Characteristics of Steel Materials a Comprehensive Exploration. Manufacturing Technology 10.21062/mft.2023.046. ISSN 1213-2489 e-ISSN 2787-9402
  3. ROSLI, N., A., ALKAHARI, M., R., RAMLI, F., R., ABDOLLAH, M., F., KUDUS, S., I., A., HERAWAN, S., G. (2022). Parametric Optimisation of Micro Plasma Welding for Wire Arc Additive Manufacturing by Response Surface Methodology. Manufacturing Technology 10.21062/mft.2022.001. ISSN 1213-2489 Go to original source...
  4. AUTOMATA. SPS 75 HC. User Guide. 2021. [online]. <https://www.automa2000.com/public/datasheets/SPS_75_HC.pdf>.
  5. PEKOVIČ, M., JENÍČEK, Š., RUBEŠOVÁ, K., VOREL, I., JIRKOVA, I. (2018). Welding of 42SiCr High-Strength Steel. Manufacturing Technology 10.21062/ujep/58.2018/a/1213-2489/MT/18/1/84. ISSN 1213-2489 Go to original source...
  6. ALBANNAI, A., ALORAIER, A., ALASKARI, A., ALAWADHI, M., JOSHI, S. (2021). Effects of tan-dem side-by-side GTAW welds on centerline solidification cracking of AA2024. Manufacturing Technology 10.21062/mft.2021.035. ISSN 1213-2489 Go to original source...
  7. KEMPPI. Kempact Pulse 3000. User Guide. 2021. [online]. <https://resources.userdoc.kemppi.com/manuals/kempact-pulse-kempactcool-om-en.pdf>.
  8. MARÔNEK, M., BÁRTA, J. 2007. Multimediálny sprievodca technológiou zvárania. Slovenská technická univer-zita, Materiálovotechnologická fakulta v Trnave. 343 s. ISBN 9788080960667.
  9. AIR PRODUCTS. Príručka zvárača. 2020. [online]. <http://www.airproducts.sk/~/media/Files/PDF/ company/SK>.
  10. MESSER. Messer Tatragas: Ochranné plyny na zváranie. 2023. [online]. <https://www.messergroup.com/en/>.
  11. STN EN ISO 14 175. Zváracie materiály. Plyny a zmesi plynov na tavné zváranie a príbuzné procesy. 2008.
  12. RAGAVENDRAN, M., VASUDEVAN, M. (2020). Laser and hybrid laser welding of type 316L (N) austenitic stainless steel plates. Materials and Manufacturing Processes 35 (8):922-934. ISSN 1042-6914 Go to original source...
  13. LI, S., GAOYANG M., CHUNMING W. (2020). A study on laser beam oscillating welding characteristics for the 5083 aluminum alloy: Morphology, microstructure and mechanical properties. Journal of Manufacturing Processes 53:12-20. ISSN 1526-6125 Go to original source...
  14. KOU, S. (2003). Solidification and liquation cracking issues in welding. Jom 55 (6):37-42. ISSN 1543-1851 Go to original source...

This is an open access article distributed under the terms of the Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0), which permits non-comercial use, distribution, and reproduction in any medium, provided the original publication is properly cited. No use, distribution or reproduction is permitted which does not comply with these terms.